Production Processes Flashcards

All 11 cards in this deck

What is job production?

Items are produced individually to meet the exact requirements of a customer.
e.g. a tailor making a bespoke suit.

What is flow production?

Making large numbers of identical products on a continuous production line.
e.g. bottled drinks or cars.

Give two advantages of job production.

The business can charge higher prices for a high-quality, tailored product; work is varied so employees are less bored.

True or false? Job production usually has a higher cost per unit than flow production.

True. Items are made individually by skilled employees, while flow production spreads costs over large volumes of identical products.

What are the steps to recommend a production method for a business?
e.g. a bakery that makes thousands of identical bread rolls each day

  1. Ask whether customers want one-off tailored items or identical standard items: identical rolls.
  2. Check the output needed and whether the machinery investment is affordable: very high volume needed.
  3. Recommend the method and justify it using costs, quality and workforce: flow production, as cost per unit falls, though some jobs may be lost.

What is efficiency in production?

How well a business uses its resources to make products or provide services — the amount of inputs needed relative to outputs.

What is lean production?

A production approach that aims to reduce waste during the production process.
e.g. cutting faulty products, unsold stock and employee downtime.

What is kaizen?

Continuous improvement — all employees are regularly encouraged to suggest ways the production process can be improved.

What is just-in-time (JIT) production?

Receiving regular deliveries of only the stock needed before existing raw materials run out, so no buffer stock is held.

Give two ways just-in-time (JIT) makes production more efficient.

It frees up storage space for production and reduces the capital tied up in stock; frequent deliveries also keep perishable items fresher.

True or false? A business using just-in-time (JIT) can take advantage of bulk-buy discounts.

False. JIT means ordering small quantities frequently, so the business loses the discounts given for large orders.